{"id":5148,"date":"2023-12-18T04:03:38","date_gmt":"2023-12-18T04:03:38","guid":{"rendered":"https:\/\/bellowseal.com\/?p=5148"},"modified":"2023-12-19T04:07:54","modified_gmt":"2023-12-19T04:07:54","slug":"economics-of-using-a-bellow-seal-valve","status":"publish","type":"post","link":"https:\/\/bellowseal.com\/index.php\/2023\/12\/18\/economics-of-using-a-bellow-seal-valve\/","title":{"rendered":"Economics Of Using A Bellow Seal Valve"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"5148\" class=\"elementor elementor-5148\">\n\t\t\t\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-1708c0d elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"1708c0d\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-d4ae177\" data-id=\"d4ae177\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-bdddada elementor-widget elementor-widget-heading\" data-id=\"bdddada\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.6.5 - 27-04-2022 *\/\n.elementor-heading-title{padding:0;margin:0;line-height:1}.elementor-widget-heading .elementor-heading-title[class*=elementor-size-]>a{color:inherit;font-size:inherit;line-height:inherit}.elementor-widget-heading .elementor-heading-title.elementor-size-small{font-size:15px}.elementor-widget-heading .elementor-heading-title.elementor-size-medium{font-size:19px}.elementor-widget-heading .elementor-heading-title.elementor-size-large{font-size:29px}.elementor-widget-heading .elementor-heading-title.elementor-size-xl{font-size:39px}.elementor-widget-heading .elementor-heading-title.elementor-size-xxl{font-size:59px}<\/style><h1 class=\"elementor-heading-title elementor-size-default\">Economics Of Using A Bellow Seal Valve<\/h1>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c06e2ae elementor-widget elementor-widget-text-editor\" data-id=\"c06e2ae\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.6.5 - 27-04-2022 *\/\n.elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#818a91;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#818a91;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}<\/style>\t\t\t\t<p>For analyzing the cost benefits of a Bellow Seal Valve over a Piston Valve or a conventional Gate \/ Globe Valve we will consider a 15mm valve operating on STEAM at 150 psi, in three types of valve.<br \/>1. Bellow Seal Valve<br \/>2. Piston Valve<br \/>3. Standard Globe Valve<br \/>A) <strong>Capital Cost:<\/strong> We can estimate the cost per unit as follows<\/p><table dir=\"ltr\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" data-sheets-root=\"1\"><colgroup> <col width=\"100\" \/> <col width=\"140\" \/> <col width=\"143\" \/><\/colgroup><tbody><tr><td data-sheets-value=\"{\" data-sheets-hyperlink=\"http:\/\/S.No\">S.No<\/td><td data-sheets-value=\"{\">Type of Valve<\/td><td data-sheets-value=\"{\">Cost Per Valve in UD $<\/td><\/tr><tr><td data-sheets-value=\"{\">1<\/td><td data-sheets-value=\"{\">Bellow Seal valves<\/td><td data-sheets-value=\"{\">75$<\/td><\/tr><tr><td data-sheets-value=\"{\">2<\/td><td data-sheets-value=\"{\">Piston Vlave<\/td><td data-sheets-value=\"{\">38$<\/td><\/tr><tr><td data-sheets-value=\"{\">3<\/td><td data-sheets-value=\"{\">Standerd Globe Valve<\/td><td data-sheets-value=\"{\">20$<\/td><\/tr><\/tbody><\/table><p>B) <strong>Maintainance cost:<\/strong> Assuming that gland leakage will begin within a period of 6 months in a Standard Globe Valve and in a period of 9 months in a Piston Valve, then maintainance costs will be as follows:<\/p><table dir=\"ltr\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" data-sheets-root=\"1\"><colgroup><col width=\"100\" \/><col width=\"140\" \/><col width=\"143\" \/><col width=\"100\" \/><\/colgroup><tbody><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Type of Valve&quot;}\">Type of Valve<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Cost On Spares&quot;}\">Cost On Spares<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Cost of labour&quot;}\">Cost of labour<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Downtime&quot;}\">Downtime<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Bellow Seal valves&quot;}\">Bellow Seal valves<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Nill&quot;}\">Nill<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Nill&quot;}\">Nill<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;None&quot;}\">None<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Piston Vlave&quot;}\">Piston Vlave<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;5$&quot;}\">5$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;&#96;12$&quot;}\">12$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;2 Hours&quot;}\">2 Hours<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Globe Valve&quot;}\">Globe Valve<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;1.25$&#96;&quot;}\">1.25$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;6$&quot;}\">6$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;1 Hour&quot;}\"><p>1 Hour<\/p><\/td><\/tr><\/tbody><\/table><p>Assuming cost of spare piston rings at US$ 5 per pair of rings.<br \/>Assuming a down time of 2 hours x labour cost of US$ 6 per hour of maintainance.<br \/>Assuming cost of gland packing at US$ 1.25<br \/>Assuming a downtime of 1 hour x labour cost of US$ 6 per hour of maintenance.<\/p><p>B) <strong>Cost of Downtime &amp; Energy\/Media Loss:<\/strong><br \/>We will assume a gland clearance of 1 thou (0.001 inches) for estimation of gland leakage and a cost of US$ 20 per tonne of steam. Steam will escape at a rate of 25 lbs\/hr through this clearance (as per steam tables)<\/p><table dir=\"ltr\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" data-sheets-root=\"1\"><colgroup><col width=\"100\" \/><col width=\"140\" \/><col width=\"143\" \/><col width=\"100\" \/><\/colgroup><tbody><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Type of Valve&quot;}\">Type of Valve<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Cost On Spares&quot;}\">Cost On Spares<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Cost ofDowntime&quot;}\">Cost ofDowntime<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Cost Of Loss Of Media\/Energy&quot;}\"><div><div>Cost Of Loss Of Media\/Energy<\/div><\/div><\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Bellow Seal valves&quot;}\">Bellow Seal valves<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Nill&quot;}\">Nill<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Nill&quot;}\">Nill<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;None&quot;}\">None<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Piston Vlave&quot;}\">Piston Vlave<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Priceless&quot;}\">Priceless<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;&#96;12$&quot;}\">`12$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;160$ per month&quot;}\">160$ per month<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Globe Valve&quot;}\">Globe Valve<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Priceless&quot;}\">Priceless<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;6$&quot;}\">6$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;160$ per month&quot;}\">160$ per month<\/td><\/tr><\/tbody><\/table><p>If we assume leakage of 11 kgs\/hrs\/day=264 kgs (11 kgs x 24 hrs) of steam loss per day x 30 days = 7920 kgs x steam cost of US$ 20\/Ton = US$ 160 per month of energy Loss which can be saved ! (USD 5 per Day Approx.) The cost of down time is priceless and a value as such can not be put on it. It can vary from a few hundred to millions of US$ per day.<\/p><p><strong>D) Total Cost of Ownership (TCO)= 1 + II + III<\/strong><\/p><table dir=\"ltr\" border=\"1\" cellspacing=\"0\" cellpadding=\"0\" data-sheets-root=\"1\"><colgroup><col width=\"100\" \/><col width=\"140\" \/><col width=\"143\" \/><col width=\"170\" \/><col width=\"94\" \/><\/colgroup><tbody><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Type of Valve&quot;}\">Type of Valve<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;I&quot;}\">I<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;II&quot;}\">II<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;III&quot;}\">III<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Total&quot;}\">Total<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Bellow Seal valves&quot;}\">Bellow Seal valves<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;75$&quot;}\">75$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Nill&quot;}\">Nill<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;None&quot;}\">None<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;75$&quot;}\">75$<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Piston Vlave&quot;}\">Piston Vlave<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;38$&quot;}\">38$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;17$&quot;}\">17$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;5$\/Day (US $ 160\/30 Days)&quot;}\">5$\/Day (US $ 160\/30 Days)<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;55$ + 5$ \/ Day&quot;}\">55$ + 5$ \/ Day<\/td><\/tr><tr><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;Standard Globe&quot;}\">Standard Globe<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;20$&quot;}\">20$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;7.25$&quot;}\">7.25$<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;5$\/Day (US $ 160\/30 Days)&quot;}\">5$\/Day (US $ 160\/30 Days)<\/td><td data-sheets-value=\"{&quot;1&quot;:2,&quot;2&quot;:&quot;27.25$ + 5$ \/ Day&quot;}\"><div><div>27.25$ + 5$ \/ Day<\/div><\/div><\/td><\/tr><\/tbody><\/table><p>So lets estimate that if the leakage is not attended (which is not in most of the plants), the cost of the valve would<br \/>be as follows:<\/p><ul><li>Total cost of ownership for a Bellow Sealed Valve in 1 year would be: US$ 75.<\/li><li>Total cost of ownership for a Piston Valve in 1 year would be: US$ 55+US$ 5\/day x 90 days = US$ 505<br \/>(since we have assumed leakage will begin in 9 months)<\/li><li>Total cost of ownership for a Standard Globe Valve in year would be US$ 27.25 +(US$ 5\/day x 180days<br \/>(since we have assumed leakage will begin in 6 months) = US$927.25<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Economics Of Using A Bellow Seal Valve For analyzing the cost benefits of a Bellow Seal Valve over a Piston Valve or a conventional Gate \/ Globe Valve we will consider a 15mm valve operating on STEAM at 150 psi, in three types of valve.1. Bellow Seal Valve2. Piston Valve3. Standard Globe ValveA) Capital Cost: [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5125,"comment_status":"open","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5148","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","entry","has-media"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Economics Of Using A Bellow Seal Valve - BELL-O-SEAL VALVES PVT. 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